Xr1200 fork swap. they have the same bearings and stem.

Xr1200 fork swap. I spent hours trying to decide the most cost effective approach to complete this swap while not cutting any corners. While holding the axle stationary, tighten the axle nut to 60-65 ft-lbs (81-88 Nm). XR650RSMOKEDU. Sep 7, 2020 · The easiest way to do the fork swap onto an XR600R is as follows: Buy forks, front wheel, and triple clamps, and stem from basically any modern CR125, CR250, CRF250R, or CRF450R (other stems wo. I run 33/36 PSI. The complete kit to convert stock Harley-Davidson Sportster front end to Kawasaki ZX6R (’05-’06) inverted forks with radial brakes front end. That's a dead horse at this point. Since its release in 2008 there has been a consistent flow of aftermarket parts being produced by numerous manufacturers. the only Jan 13, 2020 · Crf100 fork swap help. Yes I did search the forum - found the forkumenary video and many posts about the 08-10 forks - but I hadn't yet found someone servicing the XRx forks. Oct 3, 2009 · The 900C uses a 41mm fork which gives you many many options to choose from without trying to swap your triples and therefore head bearings. Tighten the pinch screw on the right fork to 41-48 ft-lbs (66. then i got some 90 cr 250 forks and they slid right into the cr 500 clamps which is what im running now. thestuz. Share More sharing options Followers 0. It could be cleaned up some more and added too if anyone is so inclined. The shaft is much longer on the 96+. Enjoy: (This covers most relevant bikes) Part numbers indicate fork size (mm) For example, CL0045 is a 45mm clip-on Aprilia RS250 CL0050 Mille CL0050 Mille R CL0051 BMW Strada CL0041 Buell M2 Cyclone Jan 17, 2021 · Only one fork cap is needed to make the caps used with this kit. com) In order to keep my XR all Ohlins, this is the route I will be going. The XR185/200 twinshock 1979-1984 is 12mm front, 15mm rear. Jan 30, 2012 · Their piston upgrade is allowed within the European Trophy Series and the U. Sure the 230 fork is 37mm and the XR200 fork is 36mm but the XR200R fork has 1/2" more travel. I would need to swap the neck bearing shaft and then slide the forks down over an inch to make that work. if you use newer then you will have to do a little machining or spacer work to make the stem fit. They bolt on a Xr250r late. Apr 17, 2018 · Slightly firmer damping is the answer. I will send them one to have for this. Informational thread. 2. Jan 8, 2024 · In 2009/2010, there was a short-lived and entertaining (if terrifying for the competitors) XR1200 race series supporting BSB races, organised by Harley using bikes developed in the UK with Harris performance sorting the handling after initial racer tests proved doubtful of the safety with the weight and the rather basic forks, even though they were only using stock XR1200 engines. 00 a set, so figure the XR1200 fork legs will cost about the same, add $400. Join Community Nov 10, 2014 · -DJRussell's Fork Swap Guide::: RiderForums: "636 Fork Swap Completed" --- Post 1-----He lists the main components he bought and a reasoning behind it Resources: This is where I will post links to threads and sites that I or others believe contains useful information regarding the swap Fork Swap Threads KawiForums: "636 Fork Swap" Apr 16, 2018 · Do what ever you can cause the forks are great. The front end 86 cr80 forks (for the disk) and tripples will 85 tripples work if i cant find 86? 86 axel shaft xr100 stem bearings an Mar 15, 2022 · Buell 17" Rear Wheel Swap Hey guys, I ordered a 17" x 5" NOS Buell (M2, S3, S2, or X1) rear wheel when I got my NOS front wheel. 1. To add rake, trees can do that, however, to add rake AND inverted forks, is gonna be costly. This thread will outline step by step the fitup of a Japanese USD sportbike fork. In my experience with the xr200r's the wheels will swap between the earlier 35mm Showa forks and the late 36mm KYB forks. Used Xr4 brake hose good idea. Apr 13, 2011 · Ok I wanted to run my shopping list by you guys before I pull the trigger on my XR100 build. Most inverted forks are 54mm, and HD's largest fork tube is 49mm. The fork was rebuilt and serviced with OEM components prior to shipment. ) for XR1200 triple trees. Coupled with a set of Ohlins fork springs, the kit should take the front end to the next level. ) Oct 30, 2014 · Either a dog peed on your front tire or your fork seal is blown. This meant that I would need a different set of triple tree clams for this swap. Technically speaking , the twin chamber Showa is a better fork than the conventional cartridge Kayaba fork that comes stock on the XR650R, but that doesn't necessarily mean that it is better in this application or for your purpose/riding style/preference etc. 15/16 inch socket. Nov 6, 2022 · Well, there is good news! KFG Motorsports can take the FKG 216 Cartridge Kit, normally used in the 2011-2015 Kawasaki ZX-10R, and modify them to work in the XR1200 Forks. The kit includes two-ring metal pistons, vice the plastic one-ring pistions in the BPF's, and more precixe valving. Feb 25, 2003 · I just picked up a 94 XR 100 for my nephew ($350 !!!) and was thinking about updating the suspension for him. Here is a list of older bikes that use 41mm forks (the list was last updated in 04 which is why your bike isn't listed. Flyingxr200r. Save Share 2009 XR 1200 1983 XR 1000. The front axle is also 12mm. Jun 10, 2016 · I picked up a mint '04 XR250 and love it except for the forks. There are slight differences in the axle length on the clamping area, but in practice it doesn't matter. You can run the V-Rod forks in a Dyna triple tree with no problem except they're shorter. Oct 12, 2009 · The XR1200 Sportster has just this. Oct 19, 2006 · I have a 2001 xr200r and this fork, wheel and brake from an 86 CR250. Any help would be appreciated! Jul 10, 2023 · This is a very detailed “how to” video on replacing the fork seals on a 2009 Harley-Davidson XR1200 (that may also apply to variants of the V-Rod family with USD forks) which was done for the benefit of an on-line owners group (XR1200ownersgroup. Will the 450 forks be too tall or way too stiff for a light XR250? Aug 2, 2021 · Ohlins Race Shocks, BPF Forks with Adreanni Springs. As I recall the xl200r uses the '81-'83 xr200r chassis. 2009 XR 1200 1983 XR 1000. Jul 1, 2009 · I decided to pull the trigger and do the CRF fork conversion after the last Big Boy ride. It was a simple swap of the entire front end (forks, wheel. com). Buy a set of BPF Forks, send them to have the cartridges installed, and sent back to me. Refurbished Fork Option. Sep 19, 2024 · General XR1200™ modifications and parts. By Mike XR440, July 26, 2022 in XR/CRF80-200. Even the benefits of a fork brace are questionable, my L had the SRC brace and my R does not; and to me there is no noticeable difference. With these savings, please expect scrapes, scratches, and cosmetic wear. Xr200r fork swap with other bikes. Previous owner said that his mechanic rebulilt his forks, he showed the bills, it seemed pretty legit, so I started to ride it. 85-85 forks and an 84-91 XR200R shock are the best pair IMO. Sep 21, 2016 · General XR1200™ modifications and parts XR with Japanese fork swap. 2/2,50,-$. Being that the fork is inverted, the stanchion (shiney silver part) isn't going through the triple trees, rather the cartridge part is. S. All of the MX forks will have an extended length, measured from the top of fork tube to the center of the axle of 36-37", measure your existing forks and you will have an idea of the impact of the new forks to the balance of your chassis. Buy a set of 4 new Bushings, 60,-$ a Pro-Spring set ,160,-$ and a Seal set. I haven’t done an instructional video Mar 25, 2009 · Dwight_Rudder. Your XR1200 forks are 815mm long measured. Will all years work with a simple All Balls bearing kit? I am 6'3" and 215lbs. The BPF forks in the XR1200X just have less chrome area showing. May 21, 2013 · With the spacers in place put the wheel into position between the forks and slide the axle into place. Any XR250 fork swap needs the whole front end to be swapped over. Any year will work but 86+ forks are quite a bit longer so the rear end needs to be jacked way up to compensate (if you want the bike to turn like it did originally). With that said and being a machinist in the past I was going to just go for it. You have two choices; take out a second loan on your house so you can pay your dealer to replace it May 10, 2020 · my left fork seals started to leak - I have the service manual and it doesn't appear to be too tough of a job - but there are a couple special HD tools listed. Refurbished Fork Upgrades vs New Honda 2001 XR400R Suspension 1. We supply a range of XR 1200 Parts for increasing performance as well as a number of parts to give your motorcycle some added style. Sep 18, 2016 · TLR models use the xr100 rear hub of the same era, which uses a 12 mm axle, very small for a 200 cc bike. GSX 1300R forks are 735 mm long measured. Dec 16, 2010 · Those forks are not lowered. Dec 21, 2006 · The XR250 got a disc brake up front in 84. V-Rods ran 49mm forks too. All components are CNC machined from solid billet EN AW-6082 aluminium for maximum strength. About Press Copyright Contact us Creators Advertise Developers Terms Privacy Policy & Safety How YouTube works Test new features NFL Sunday Ticket Press Copyright Aug 23, 2010 · Found on another great site, thought I'd share. Install the brake calibers. Posted August 3, 2009. This stem conversion allows the conversion of 00-08 CRF forks on a XR400 or XR600 / XR650L. Everything looks close but I expect as most things this wont be completely easy. Parts: Front 2004 Hayabusa Front fork and steering assy (Ebay) $168 2004 Hayabusa Front Wheel/Fender combo (Ebay) $300 Dec 25, 2008 · XR200 CR250 Fork Swap. ) The original forks had 27mm tubes and limited travel, where the CR80 forks have 30mm tubes and quite a bit more travel. Be Jan 28, 2019 · The 39mm stock front end has been used and abused and I decided it was time to move on. OR 2. By thestuz, October 1, 2012 in XR600R & XR650R/L. Jan 21, 2011 · I cleaned up some of it by brand and size and added a few things I was looking at for my swap. This is a DIY and low budget project. — MADE TO ORDER – 6-8 Jul 26, 2022 · Chyna fork swap questions. Apr 17, 2013 · With the left fork fully compresses, fill with HD Type E Fork Oil (part # HD-99884-80) Until it is approximately 2. This is measured from the top of the fork tube with the spacer and spring removed and fork fully compressed. I put a set of 1980 CR80 forks on it. I know that in order to do the swap I will need new triples and stem to mount them. A Rebuilt Fork Upgrade is a Fully Functional Product for a discounted price. Best to use Dyna fork tubes if you do. You will need rise back end up high even with forks pulled up in triple clamp. Apr 15, 2013 · First is a basic steering damper that clips onto the side of the frame and bolts to a leg of the front fork. Just a thought, the inverted fork on the XR-1200 is similar to the inverted fork on VRSCR street Rod, the going rate for those fork legs from Harley-Davidson is about $664. Sep 20, 2016 · Informational thread. Went to your Jap Dealer in Town with some Information about the Oilfillings for the Legs and he will fix it for a small $. Posted February 15, 2003. Good reference material. 1 fluid,LSL clipons,K&N DE-Snorkeled Airbox,Homebrew PAIR blockoff plates,K5 GSXR1K Front Fender,05 Kawi ZX10r Rear Shock,520 Chain 16/42,Chopped Yoshi Bolt-ons,PCIII,LED's Signals,BT003 rubber. Slowly pump the cartridge 8 to 10 times to exhaust air from the assembly. Oct 1, 2012 · xr600 fork swap crf. By xr250r, February 15, 2003 in XR250R & XR400R. I need the height and want the brake. New Front Suspension Feb 6, 2022 · The things I have found so far, are the types of forks typically used for the swap and a few places that offer parts for sale like Cognito Moto. Suzuki GSX 1300R Hayabusa Wet Weight266 kg / 586 lbs. 8 mm) from the top of the tube. By Flyingxr200r, January 19, 2015 in XR/CRF80-200. I weigh 190lbs. it would be a quick and easy swap to check if that Dec 4, 2009 · Most of the Baja riders are on CRF450X's these days. Jun 1, 2018 · I'm not real familiar with the 1993 XR100, but I did a fork upgrade on my 1979 XR80. 8 lbs. If there is any Wearbuy a Set of New Legs on E-bay,. Manufactured in Europe. Dec 28, 2023 · I don't have xl200r specific information. Check the Forklegs for wear. Hard to beat, really! I'm too busy to do the "how to" thread right now, but I'll do some drawings and write up the text and resources for parts that I used later this month. 9K posts 12. My first goal was to increase the size of my forks from 34mm to 35mm. The upper fork leg is longer on the BPF X model than it is on the non-X forks and the height from axle to headstock is the same for both forks. I have done this swap twice, and there are a few different ways to accomplish it. I know some guys swap for 80 forks, but what can I use? Is there a triple clamp fork combo that bolts right on? Or do I have to cut and weld the steering head? I have 2 sets of KX 80 forks, but wasn't sure how ot mount them. Sep 9, 2022 · My forks are not very old and I've got a pre-mature oil leak on my right fork (but will replace seals on both sides). triple clamps, etc. 8507 Views 31 Replies 9 Participants Last post by AitkinXR1200, Jan 18, 2018 · The easiest way to do the fork swap onto an XR600R is as follows: Buy forks, front wheel, and triple clamps, and stem from basically any modern CR125, CR250, CRF250R, or CRF450R (other stems work too, as long as they have a 30mm stem diameter for the top and bottom stem bearings) Buy these 30x47x12mm tapered roller bearings. The fork height is stock, I did not drop the forks as some suggested. Dec 2, 2015 · XR1200 Wet Weight 263 kg / 579. All the 49mm Dynas ran a zero rake triple tree to my knowledge. aimlesslee44. Oct 22, 2017 · The fork tracked better and while slightly stiffer it preloaded better and landed batter, with no bottoming out and no pogostick. The BPF forks are similar to the 2010 GSXR1000 The older forks XR forks are nothing like the 2010 GSXR1000 Sep 15, 2021 · Also what ever front fork swap you decide on All Balls website has every conceivable fork swap imaginable and tells you what bearings to use doing so If it was me I would be searching for newer set of CR or any major bike brand of motocross forks as they will offer longer travel and better handling and ride over XR or any other trail bike, I am restoring a 1992 Yamaha YZ250 and have purchased Feb 22, 2022 · Nope Sagged or broken Spring . Dec 16, 2022 · Looking closer at my new forks I might need to wait and put the XR400 forks on my 96’ XR250R build. 00 (est. | XR1200 Owners Group. What about weight? Well my scale was on the fritz as I was in the swap and after the new forks were in, then it started to work. Oct 4, 2010 · IMO Suzuki had the best forks from this era so I was puzzled why you selected a 98 CR125 front end. Put a set of Progressive suspension springs in and a Race Tech emulator kit and the stock 200 fork works great. Front Preload --Full Hard Clockwise - 10 Turns Of Preload Backed out Compression - Full Hard CounterClockwise - 5 turns backed out Rebound - Full Hard CounterClockwise - 3 Turns backed out Rear Aug 4, 2006 · on my 89 xr 600 i used 89 cr 500 forks and clamps that bolted right on with no mods. Posted July 26, 2022. You get appearance and performance items like an aluminum tank, fiberglass seat and rear Aug 28, 2008 · XR To XL fork Swap. Wait till the caps have been made, then send my forks to them again once the caps are ready, and have the cartridges installed. Its a SHOWA Fork and thats it. Is this a worthwhile upgrade? The fork probably needs a rebuild and the brake/caliper is questionable. Jun 26, 2015 · First, anyone who quotes "it's just a steering stem swap" is deserving of a fist punch to the Jimmy - Why, because they obviously never did one! Second, I dida full front fort swap on my 2004 Suzuki GSF1200S and rear shock swap. I agreed that it would be best to match the F&R rims, and hopefully there will be a substantial rear weight savings as well. On eBay I am mainly finding Honda CRF 450 fork and triple clamps. Dec 4, 2009 · General XR1200? Topics May 31, 2019 · The 2nd best thing I ever did for my previously owned XR650L and current XR600R was to swap to Eibach springs for my weight and put in good fork oil (the best thing was the FCR carb!). 0 inches (50. Save Oct 7, 2024 · Refurbished Fork Upgrades vs New Honda XR600R Suspension 1. i think 89 to 91 cr 125,250 and 500 forks and clamps will bolt on. 57. May 10, 2006 · Storz Performance has a group of parts that collectively form the XR1200 conversion kit. Available in anodized black, silver or raw finishes. New Front Suspension Mar 8, 2011 · All in all, I'm very happy with the wheel swap, and I did the whole thing, wheel, parts, tire, and rotors for under $400. Unless you have metal stretchers, you may wish to re-think your plan. Recommended Posts. Credit to Tommy Pantsdown over at CF. As you probably know, the XR is a great bike and can hang pretty good with most riders on faster bikes except in the whoops. Feb 15, 2003 · XR - cr fork swap. ***Before we get started, let me put this out there: This thread is not for discussion of wether or not this CAN work, guys. My suspension shop did the same thing when I had my fork seals replaced (last time, don't ask) and I recommend the result, better road "feel" and maybe a sniff less dive under brakes. while accommodating the XR bearings and correct length. They used Maxima 15W. they have the same bearings and stem. Vance and Hines XR1200 series. Stem will retain the stock spanner and top clamp nuts. Front Feb 5, 2009 · K5 SV1KS,K6 GSXR1K Forks,K5 GSXR6 Triples,K5 GSXR1K calipers,Techna-Fit SS Lines all the way round,R1 Brake M/C,RSV Clutch M/C,Pazzo Shorty's,DOT 5. May 22, 2019 · On the raked front ends only the V-Rods ran a raked triple tree with 3 degrees of rake IIRC. The XR front end with bars showed about 23 lbs, but I think the CR are lighter. 6-65. XR with Japanese fork swap. The stock XR200R forks are better than the CRF230F forks. The forks are GSXR, CBR1000RR, CBR600RR, ZX6R, and R1/R6. Now my fork tubes are damaged, the chrome plating is gone Sep 26, 2015 · This is a very detailed “how to” video on replacing the fork seals on a 2009 Harley-Davidson XR1200 (that may also apply to variants of the V-Rod family with USD forks) which was done for the benefit of an on-line owners group (XR1200ownersgroup. So I started with the following, 2007 GSXR 1000 Forks from good ol eBay: After that, it was time to get the bike up on the stand: Apr 17, 2011 · Hey guys, I ordered a 17" x 5" NOS Buell (M2, S3, S2, or X1) rear wheel when I got my NOS front wheel. xr250r. I'm going to swap to CR80 forks. The XR 1200 Parts that we supply are of high quality and are built for optimum performance. Posted October 1, 2012. By aimlesslee44, December 25, 2008 in XR/CRF80-200. The steering neck shaft matched the 96 and not my pre96 bike. Dec 12, 2022 · Hi guys! I just bought an xr 250 that I rode about 7 hours tops and my front forks started to leak like crazy. I am wondering what is involved in this swap. XR1200 Fork Seal Video (“The Forkumentary”) This is a very detailed “how to” video on replacing the fork seals on a 2009 Harley-Davidson XR1200 (that may also apply to variants of the V-Rod family with USD forks) which was done for the benefit of an on-line owners group (XR1200ownersgroup. By XR650RSMOKEDU, January 13, 2020 in XR/CRF80-200. 1 Nm) 8mm hex. Hypersport NIX 30 Cartridge Kit (FGK 216) | Öhlins USA (ohlinsusa. If okay,the Dealer must polish em with NevrDull. About a year ago, they completely redesigned everything from their earlier kit to fit the new rubber mounted Sportster and the end result looks really nice to my eyes. 2M views Post info on your mods here, and see what others are doing! Show Less . Your using the forks for a 230 correct. Been reading up, but still not sure of best current options. The early Xr4 forks have less shims Shorter springs Brakes same Xr250/400/600/230. Mike XR440. ledt xao zwzof axccbyi imc ajtzgt mtpumdy iiyk ucdsk mopl